Client Request
A company specializing in precision mechanics, particularly milling and turning, recently faced the challenge of modernizing its production process. The company relied on ISO programming directly on the machine, using dimensional information from old paper drawings made on the drafting machine. With the purchase of computer-aided manufacturing (CAM) software for toolpath programming, the need for CAD drawings and solid models to effectively perform programming arose.
The company’s operations consist of milling cast iron castings for boxes and bridge components for vehicles destined for the agricultural sector. To keep up with technological advances and improve efficiency, it has become essential to move from traditional methods to a more digital approach.
PROJECT DETAILS
Client: Vehicle bridge and gearbox manufacturing company
Scanned object materials: Cast iron castings, aluminum castings
Execution: 3D scanning, reverse engineering
Dimensions: 35 x 25 x 20 cm (l x w x h), 25 x 25 x 15 (l x w x h), 27 x 22 x 6 (l x w x h)
Year: 2023
Digitalization of Models
Having the milled models available, the next step was to proceed with 3D scanning and reverse engineering. This process made it possible to create accurate models that could be imported into CAM software for programming. 3D scanning captured the exact dimensions of existing components, enabling the creation of accurate digital replicas.
Advantages of the Process
Without CAD drawings and solid models, it would have been impossible to perform programming within the CAM environment. The digitization process has not only facilitated this scheduling but also streamlined machining operations, leading to significant time savings during production. Passando a un flusso di lavoro completamente digitale, l’azienda ha migliorato la propria efficienza complessiva, riuscendo a soddisfare le crescenti esigenze del mercato con maggiore precisione.
This shift from traditional paper-based methods to advanced digital modeling underscores the importance of embracing technology in manufacturing. The benefits of this transformation are obvious: greater accuracy, reduced production time and the ability to remain competitive in a rapidly changing market.