Prototyping and manufacturing

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A comprehensive and structured prototyping and manufacturing service, from CAD design to physical realization of the product

Carullo Engineering offers a complete and structured prototyping and manufacturing service, dedicated to companies and professionals who wish to efficiently move from CAD design to physical product realization. This service integrates seamlessly with the design activities already offered by the company, ensuring a linear, technical and controlled process.

Functional and morphological prototyping

Prototyping represents an essential stage in the development of a product. Carullo Engineering makes physical prototypes aimed at evaluating the outward appearance, proportions and overall dimensions of the designed objects, thus providing the client with a concrete tool for preliminary aesthetic, ergonomic and functional analyses.

For such activities, the company processes slabs of resin materials, specifically polyurethane resins with densities ranging from 80 to 1100 kg/m³, selected according to the specific needs of the project: from lightness for aesthetic prototyping to the strength needed for mechanical and assembly tests.

In addition, Carullo Engineering processes sheet plastic materials, such as Nylon, polycarbonate, polyethylene and other technopolymers, to make technical components for the manufacturing and automotive industries. These elements can form functional parts of the finished product or be used as pre-series for technical and production testing.

High-precision CNC machining

The production department is equipped with state-of-the-art CNC milling machines, enabling complex machining with high standards of precision and surface quality. These technologies enable the production of models, templates, molds and functional prototypes and one-off parts, ensuring tight tolerances and complex geometries even on difficult materials.

Customized small batch production

Custom small batch production services, designed for companies that need low volume but high quality, complete the offering.

Technical expertise, production flexibility

With an approach oriented to technical precision, operational timeliness and service customization, Carullo Engineering offers itself as a qualified technical partner for the concrete realization of solutions designed in CAD environment. Thanks to the integration of design, prototyping and production, the company is able to support customers at every stage of the process, reducing time and costs and increasing the reliability of the final result.

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